Standardized Workshop Bay Layout
Engineered to aerospace assembly standards, our 8-station modular manufacturing bay (12 m × 8 m = 96 m² / approx. 1,033 sq. ft.) guarantees 100% traceability, ESD protection, and zero-defect quality control.
12 m × 8 m (96 m² / ~1,033 sq. ft.) Modular Bay
Workstation Dimensions & Tooling Specifications
Receiving & Storage Bay
Core Purpose: Incoming component inspection, part serial numbering, raw material segregation, quarantine storage.
Tooling & Infrastructure: Barcode scanners, digital calipers, quarantine shelving, component bins labelled by BOM.
Frame Assembly Workstation
Core Purpose: Carbon fiber arm mounting, landing gear fitment, tank bracket positioning, torque logging.
Tooling & Infrastructure: Anti-static laminate worktop, calibrated torque drivers, overhead LED task light, tool pegboard.
Electronics & Wiring ESD Table
Core Purpose: Power distribution harness build, ESC soldering, motor lead routing, polarity & continuity testing.
Tooling & Infrastructure: Certified ESD mat with verified ground point, temperature-controlled soldering station, fume extraction.
Spray System Assembly Table
Core Purpose: 10L tank fitting, diaphragm pump installation, flow sensor plumbing, water-pressure leak testing.
Tooling & Infrastructure: Chemical-resistant HDPE top with liquid containment rim, safe test liquid reservoir, pressure gauge.
Final Integration Bay
Core Purpose: Full airframe integration, cable harness strain relief, center of gravity (CG) balancing, fastener check.
Tooling & Infrastructure: Digital hanging scales, propeller dynamic balance rig, threadlocker dispensers, clearance gauges.
Calibration & QA Station (Bench Only)
Core Purpose: Autopilot parameter configuration, triple-IMU calibration, compass degaussing, RTK lock check.
Tooling & Infrastructure: Clean bench, diagnostic laptop shelf, telemetry ground station, ArduPilot config software (props removed).
Battery Safe Segregated Area
Core Purpose: LiPo flight battery charging, cell voltage balance monitoring, thermal discharge imaging, isolation.
Tooling & Infrastructure: Fire-safe charging bunker, FLIR thermal camera, sand buckets, Class D fire response extinguishers.
Packing & Commercial Dispatch
Core Purpose: G8 release review, UIN stainless plate stamping, documentation verification, flight case pack.
Tooling & Infrastructure: Plywood/laminate top table, ISPM-15 Pelican flight cases, printed manuals, warranty logbook.
Furniture Fabrication Specifications
Fabricated using 40 × 40 mm mild-steel (MS) square hollow section tubing with 2.0 mm wall thickness, fully MIG welded and powder-coated with anti-corrosion industrial finish.
Frame tables feature 25 mm high-density plywood with anti-static laminate. Spray bench uses chemical-resistant high-density polyethylene (HDPE) with liquid containment drain channels.
Electronics tables include 2-layer static-dissipative rubber mats (10^6 to 10^9 ohms) connected directly to dedicated building earth via 1 Megohm resistor cords.